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Hybrid circuit assembly

專利號
US10219375B2
公開日期
2019-02-26
申請人
RAYTHEON COMPANY(US MA Waltham)
發(fā)明人
Peter D. Morico; John D. Walker
IPC分類
H05K1/14; H05K3/32; H05K3/36; H05K1/02
技術(shù)領(lǐng)域
pwb,ims,layer,wiring,multi,layers,insulating,in,components,power
地域: MA MA Waltham

摘要

A hybrid circuit assembly includes an integrated metal substrate (IMS) having high-voltage, high-power components mounted thereon. The IMS includes a metal base plate an insulating adhesive on the metal base plate, and one or more wiring layers on the insulating adhesive. The hybrid circuit assembly includes a multi-layer printed wiring board (PWB) having low-voltage, low-power components mounted thereon. The multi-layer PWB is connected to the IMS and has an upper surface that is co-planar with an upper surface of the IMS. The PWB is mounted on the metal base plate via the insulating adhesive.

說明書

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DOMESTIC PRIORITY

This application is a divisional of U.S. patent application Ser. No. 14/016,806, filed Sep. 3, 2013, the disclosure of which is incorporated by reference herein in its entirety.

BACKGROUND

The present disclosure relates to a printed circuit assembly and, in particular, to a printed circuit board having two or more different types of boards arranged in a co-planar manner.

Many direct current to direct current (DC/DC) converters require a highly thermally conductive printed wiring board for power-handling and high power dissipating components. The power-handling components require very low electrical resistance to minimize power losses and low thermal resistance to minimize increases in the device temperature. Whereas the power components require thick low-electrical-resistance conductors for mounting and interconnection, low-voltage components, such as control and data communications circuitry, require thin conductors and high densities of interconnections among circuit components. Thus, there exists an inherent conflict of requirements between power component and low-voltage components. Historically this has been resolved by utilizing two physically separate and disparate printed wiring assemblies. However, having a power supply split up into multiple separate boards increases expenses and manufacturing complexity and cost.

SUMMARY

權(quán)利要求

1
What is claimed is:1. A method of manufacturing a hybrid circuit assembly, comprising:providing an integrated metal substrate (IMS), the IMS comprising a metal base plate including a recess formed in a first portion of an upper surface of the metal base plate, an insulating layer on a second portion of the upper surface of the metal base plate different from the first portion and adjacent to the recess, and a wiring layer on an upper surface of the insulating layer opposite the metal base plate, the wiring layer including a component mounting surface on a top surface of the wiring layer opposite the metal base plate;providing a multi-layer wiring board (PWB), the PWB comprising conductive traces printed on two or more wiring layers separated by insulating material which include a bottom wiring layer with a bottom surface on one side of the PWB and a top wiring layer with a component mounting surface on an opposite side of the PWB;attaching the PWB to the IMS within the recess of the metal base plate such that the bottom surface of the bottom wiring layer of the PWB is attached to a top surface of the recess and the component-mounting surface of the top wiring layer of the PWB is co-planar with the component-mounting surface of the wiring layer of the IMS.2. The method of claim 1, further comprising:electrically connecting the PWB to the IMS.3. The method of claim 1, further comprising:mounting electrical components onto the component-mounting surfaces of the PWB and the IMS in a single manufacturing pass.4. The method of claim 1, further comprising:forming the recess of the metal base plate of the IMS to have a shape configured to conform to a shape of the PWB.5. The method of claim 1, wherein attaching the multi-layer PWB to the IMS includes mounting the multi-layer PWB to the metal base plate of the IMS via an insulating adhesive.
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