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Method of producing anisotropic magnetic powder

專利號
US10867728B2
公開日期
2020-12-15
申請人
NICHIA CORPORATION(JP Anan)
發(fā)明人
Hisashi Maehara
IPC分類
B22F9/22; H01F1/059; H01F1/055; C01B21/06; B22F1/00; B22F9/24; B22F1/02
技術(shù)領(lǐng)域
sm,fe,coercive,in,magnetic,powder,particles,ihc,solution,oxide
地域: Anan

摘要

The present invention relates to a method of producing an anisotropic magnetic powder having good magnetic properties. The method of producing an anisotropic magnetic powder includes: pretreating an oxide containing Sm and Fe by heat treatment in a reducing gas atmosphere to obtain a partial oxide; heat treating the partial oxide in the presence of a reductant at a first temperature of 1000° C. or higher and 1090° C. or lower and then at a second temperature lower than the first temperature and in the range of 980° C. or higher and 1070° C. or lower to obtain alloy particles; and nitriding the alloy particles to obtain an anisotropic magnetic powder.

說明書

From a magnetic property standpoint, x is 0≤x≤0.3, preferably 0.11≤x≤0.22, y is 0≤y≤2.5, and z is 0≤z≤2.5.

Composite Materials

Composite materials and bonded magnets are described below.

The anisotropic magnetic powder described above may be used with a resin to prepare a composite material. Due to the presence of the anisotropic magnetic powder, the composite material provides high magnetic properties.

The resin contained in the composite material may be a thermosetting resin or a thermoplastic resin, but it is preferably a thermoplastic resin. Specific examples of the thermoplastic resin include polyphenylene sulfide resins (PPS), polyether ether ketones (PEEK), liquid crystal polymers (LCP), polyamides (PA), polypropylenes (PP), and polyethylenes (PE).

In the preparation of the composite material, the weight ratio of the resin to the anisotropic magnetic powder (resin/magnetic powder) is preferably 0.10 to 0.15, more preferably 0.11 to 0.14.

The composite material may be prepared, for example, by mixing the anisotropic magnetic powder with the resin at 280 to 330° C. using a kneading machine.

Bonded Magnets

The composite material may be used to produce a bonded magnet. Specifically, for example, the bonded magnet may be produced by heat treating the composite material in an orientation field to align the easy axes of magnetization (orientation step), followed by pulse magnetization in a magnetizing field (magnetization step).

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