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Method of producing anisotropic magnetic powder

專利號
US10867728B2
公開日期
2020-12-15
申請人
NICHIA CORPORATION(JP Anan)
發(fā)明人
Hisashi Maehara
IPC分類
B22F9/22; H01F1/059; H01F1/055; C01B21/06; B22F1/00; B22F9/24; B22F1/02
技術(shù)領(lǐng)域
sm,fe,coercive,in,magnetic,powder,particles,ihc,solution,oxide
地域: Anan

摘要

The present invention relates to a method of producing an anisotropic magnetic powder having good magnetic properties. The method of producing an anisotropic magnetic powder includes: pretreating an oxide containing Sm and Fe by heat treatment in a reducing gas atmosphere to obtain a partial oxide; heat treating the partial oxide in the presence of a reductant at a first temperature of 1000° C. or higher and 1090° C. or lower and then at a second temperature lower than the first temperature and in the range of 980° C. or higher and 1070° C. or lower to obtain alloy particles; and nitriding the alloy particles to obtain an anisotropic magnetic powder.

說明書

The heat treatment temperature in the orientation step is preferably, for example, 90 to 200° C., more preferably 100 to 150° C. The magnitude of the orientation field in the orientation step may be, for example, 720 kA/m. The magnitude of the magnetizing field in the magnetization step may be, for example, 1500 to 2500 kA/m.

EXAMPLES

Examples are described below. It should be noted that “%” is by mass unless otherwise specified.

Preparation Example 1

Fe—Sm Sulfuric Acid Solution

FeSO4.7H2O (5.0 kg) was mixed and dissolved in pure water (20.0 kg). Then, Sm2O3 (0.49 kg) and 70% sulfuric acid (0.74 kg) were added to the mixture and completely dissolved with adequate stirring. Next, pure water was added to the resultant solution to adjust the final Fe and Sm concentrations to 0.726 mol/1 and 0.112 mol/l, respectively. The resulting solution was used as a Fe—Sm sulfuric acid solution.

Preparation Example 2

Fe—Sm—La Sulfuric Acid Solution

FeSO4.7H2O (5.0 kg) was mixed and dissolved in pure water (20.0 kg). Then, Sm2O3 (0.48 kg), 31.8% LaCl3 (0.071 kg), and 70% sulfuric acid (0.72 kg) were added to the mixture and completely dissolved with adequate stirring. Next, pure water was added to the resultant solution to adjust the final Fe, Sm, and La concentrations to 0.726 mol/1, 0.109 mol/l, and 0.0063 mol/l, respectively. The resulting solution was used as a Fe—Sm—La sulfuric acid solution.

Preparation Example 3

Fe—Sm—La—Co Sulfuric Acid Solution

權(quán)利要求

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