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Method of producing anisotropic magnetic powder

專利號(hào)
US10867728B2
公開日期
2020-12-15
申請(qǐng)人
NICHIA CORPORATION(JP Anan)
發(fā)明人
Hisashi Maehara
IPC分類
B22F9/22; H01F1/059; H01F1/055; C01B21/06; B22F1/00; B22F9/24; B22F1/02
技術(shù)領(lǐng)域
sm,fe,coercive,in,magnetic,powder,particles,ihc,solution,oxide
地域: Anan

摘要

The present invention relates to a method of producing an anisotropic magnetic powder having good magnetic properties. The method of producing an anisotropic magnetic powder includes: pretreating an oxide containing Sm and Fe by heat treatment in a reducing gas atmosphere to obtain a partial oxide; heat treating the partial oxide in the presence of a reductant at a first temperature of 1000° C. or higher and 1090° C. or lower and then at a second temperature lower than the first temperature and in the range of 980° C. or higher and 1070° C. or lower to obtain alloy particles; and nitriding the alloy particles to obtain an anisotropic magnetic powder.

說(shuō)明書

In the precipitation step, a Sm source and a Fe source may be dissolved in a strongly acidic solution to prepare a solution containing Sm and Fe. When the main phase to be obtained is Sm2Fe17N3, the molar ratio of Sm to Fe (Sm:Fe) is preferably 1.6:17 to 3.0:17, more preferably 2.0:17 to 2.6:17. To the solution may be added La, W, Co, Ti, Sc, Y, Pr, Nd, Pm, Gd, Tb, Dy, Ho, Er, Tm, Lu, or other sources. La is preferable in terms of remanence; W is preferable in terms of coercive force and squareness ratio; and Co is preferable in terms of temperature characteristics.

The Sm source and the Fe source are not limited as long as they are soluble in a strongly acidic solution. From an availability standpoint, for example, the Sm source may be an oxide of Sm, and the Fe source may be FeSO4. The concentration of the solution containing Sm and Fe may be appropriately adjusted within a range that allows the Sm and Fe sources to substantially dissolve in the acidic solution. The acidic solution may be a sulfuric acid solution because of its ability to dissolve the Sm and Fe sources.

權(quán)利要求

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