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Heat-dissipating component and method for manufacturing same

專(zhuān)利號(hào)
US10869413B2
公開(kāi)日期
2020-12-15
申請(qǐng)人
DENKA COMPANY LIMITED(JP Tokyo)
發(fā)明人
Takeshi Miyakawa; Motonori Kino
IPC分類(lèi)
H01L21/48; H01L23/373; H01L23/40; C22C47/08; C22C49/06; C22C49/14; C04B35/565; H05K7/20; B22D19/14; B22D19/00; C22C47/06; B22D21/00; C04B41/51; C09K5/14; C22C21/02; C22C21/08; C22C47/12
技術(shù)領(lǐng)域
cracks,breakage,molded,heat,carbide,hole,aluminum,in,fibers,cavities
地域: Tokyo

摘要

A heat-dissipating component, and a method for manufacturing the same, the component provided with a composited portion including a plate-shaped molded body containing silicon carbide, and hole-formation portions formed in a peripheral edge portion of the composited portion; through-holes being formed in the hole formation sections; the hole-formation portions containing inorganic fibers; the molded body and the inorganic fibers being impregnated with an aluminum-containing metal; and the hole-formation portions forming a part of the outer peripheral surface of the heat-dissipating component.

說(shuō)明書(shū)

The present invention relates to a heat-dissipating component and a method for manufacturing the same.

BACKGROUND ART

In recent years, as heat-dissipating plates for power modules used in electric vehicles and electric railroad applications, aluminum silicon carbide composites are used in place of the conventional copper. While the thermal conductivity of aluminum silicon carbide composites is not as good as the thermal conductivity of copper, the thermal expansion coefficient thereof is 6-8 ppm/K, almost half of that of copper, which is 17 ppm/K, so the occurrence of cracking at the solder layer portion adhering the ceramic circuit board and the heat-dissipating plate that form the module is suppressed, and it is possible to obtain high reliability.

Aluminum silicon carbide composites are manufactured, for example, as described in Patent Document 1, by mixing additives into a silicon carbide powder, after which, a molded body is formed by a dry press method, an extrusion method, or an injection method, then, the molded body is baked to produce a porous molded body (preform) having silicon carbide as the main component, after which, this molded body is impregnated with an aluminum-containing metal with a method such as a non-pressurized impregnation method, a forging cast process, or a die casting process.

In addition, aluminum silicon carbide composites can be manufactured by mixing aluminum or an alloy powder thereof, into a silicon carbide powder and firing under pressure with a powder metallurgy method.

權(quán)利要求

1
The invention claimed is:1. A manufacturing method of a heat-dissipating component, comprisingforming a plate-shaped molded body having notch portions and comprising silicon carbide,disposing inorganic fibers at the notch portions of the molded body,forming a composited portion and hole-formation portions by impregnating the molded body and the inorganic fibers with an aluminum-containing metal, andcutting out the molded body in the shape of a plate-shaped heat-dissipating component, wherein the cutting out the molded body comprises cutting a portion of the composited portion and the hole-formation portions,wherein each of the hole-formation portions forms a part of an outer peripheral surface of the heat-dissipating component, the entirety of the hole-formation portions contains inorganic fibers at a volume of 3-30%, such that at least one portion of the outer peripheral surface of the heat-dissipating component comprises the inorganic fibers, and the inorganic fibers comprise crystalline alumina fibers having an alumina content of 70% or more.2. The manufacturing method of a heat-dissipating component according to claim 1, further comprising providing through holes in the hole-formation portions.3. The manufacturing method of a heat-dissipating component according to claim 1, wherein the relative density of the molded body is 55-75%.4. The manufacturing method of a heat-dissipating component according to claim 1, wherein the aluminum-containing metal comprises from 0.9 to 1.5 mass % of magnesium and from 1 to 18 mass % of silicon.
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