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Method of manufacturing a semiconductor device and a semiconductor device

專利號(hào)
US11177179B2
公開(kāi)日期
2021-11-16
申請(qǐng)人
TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.(TW Hsinchu)
發(fā)明人
Hung-Li Chiang; Chao-Ching Cheng; Chih-Liang Chen; Tzu-Chiang Chen; Ta-Pen Guo; Yu-Lin Yang; I-Sheng Chen; Szu-Wei Huang
IPC分類
H01L21/8234; H01L29/66; H01L29/06; H01L27/088; G03F1/38; H01L21/308; H01L29/423; B82Y10/00; H01L29/08; H01L29/78; H01L29/775; H01L29/417; H01L29/786; H01L27/092; H01L21/8238
技術(shù)領(lǐng)域
layer,epitaxial,fet,drain,gaa,layers,gate,dielectric,in,fin
地域: Hsinchu

摘要

In a method, a fin structure, in which first semiconductor layers and second semiconductor layers are alternately stacked, is formed. A sacrificial gate structure is formed over the fin structure. The first semiconductor layers are etched at a source/drain region of the fin structure, which is not covered by the sacrificial gate structure, thereby forming a first source/drain space in which the second semiconductor layers are exposed. A dielectric layer is formed at the first source/drain space, thereby covering the exposed second semiconductor layers. The dielectric layer and part of the second semiconductor layers are etched, thereby forming a second source/drain space. A source/drain epitaxial layer is formed in the second source/drain space. At least one of the second semiconductor layers is in contact with the source/drain epitaxial layer, and at least one of the second semiconductor layers is separated from the source/drain epitaxial layer.

說(shuō)明書(shū)

This application is a divisional application of U.S. patent application Ser. No. 15/800,940 filed on Nov. 1, 2017, which claims the priority of U.S. Provisional Application No. 62/552,164 filed on Aug. 30, 2017, the entire contents of which application is incorporated herein by reference.

TECHNICAL FIELD

The disclosure relates to method of manufacturing semiconductor integrated circuits, and more particularly to method of manufacturing semiconductor devices including fin field effect transistors (FinFETs) and/or gate-all-around (GAA) FETs, and semiconductor devices.

BACKGROUND

權(quán)利要求

1
What is claimed is:1. A semiconductor device, comprising:a first gate-all-around field effect transistor (GAA FET) disposed over a substrate; anda second GAA FET disposed over the substrate, wherein:each of the first GAA FET and the second GAA FET includes:semiconductor wires vertically arranged over the substrate;a source/drain epitaxial layer in contact with one or more of the semiconductor wires;a gate dielectric layer disposed on and wrapping around each channel region of the semiconductor wires; anda gate electrode layer disposed on the gate dielectric layer and wrapping around the each channel region, andin at least one of the first GAA FET and the second GAA FET, at least one of the the semiconductor wires is separated from a bottom of the source/drain epitaxial layer by a dielectric layer.2. The semiconductor device of claim 1, wherein a number of the semiconductor wires contacting the source/drain epitaxial layer in the first GAA FET is different from a number of the semiconductor wires contacting the source/drain epitaxial layer in the second GAA FET.3. The semiconductor device of claim 2, wherein the dielectric layer includes a low-k dielectric material.4. The semiconductor device of claim 2, wherein:the number of the semiconductor wires contacting the source/drain epitaxial layer in the first GAA FET is greater than the number of the semiconductor wires contacting the source/drain epitaxial layer in the second GAA FET, andin the second GAA FET, at least one of the semiconductor wires is electrically separated from the source/drain epitaxial layer disposed thereabove by a dielectric layer.5. The semiconductor device of claim 4, wherein the gate electrode layer wraps the at least one of the second semiconductor wires electrically separated from the source/drain epitaxial layer in the second GAA FET.6. The semiconductor device of claim 4, wherein the at least one of the semiconductor wires electrically separated from the source/drain epitaxial layer is located closer to the substrate than remaining one or more semiconductor wires contacting the source/drain epitaxial layer.7. The semiconductor device of claim 4, wherein in the second GAA FET, two or more of the semiconductor wires are electrically separated from the source/drain epitaxial layer.8. The semiconductor device of claim 4, wherein, in the second GAA FET, only one of the semiconductor wires is in contact with the source/drain epitaxial layer.9. The semiconductor device of claim 4, wherein, in the first GAA FET, at least one of the semiconductor wires is electrically separated from the source/drain epitaxial layer disposed thereabove by the dielectric layer.10. The semiconductor device of claim 4, wherein, in the first GAA FET, all of the semiconductor wires is in contact with the source/drain epitaxial layer.11. The semiconductor device of claim 1, wherein a number of the semiconductor wires contacting the source/drain epitaxial layer in the first GAA FET is equal to a number of the semiconductor wires contacting the source/drain epitaxial layer in the second GAA FET.12. A semiconductor device, comprising:semiconductor wires vertically arranged over a substrate;a source/drain epitaxial layer in contact with one or more of the semiconductor wires;a gate dielectric layer disposed on and wrapping around each channel region of the semiconductor wires; anda gate electrode layer disposed on the gate dielectric layer and wrapping around the each channel region,wherein at least one of the semiconductor wires is electrically separated from a bottom of the source/drain epitaxial layer by a dielectric layer.13. The semiconductor device of claim 12, wherein the gate electrode layer wraps the at least one of the semiconductor wires electrically separated from the source/drain epitaxial layer in the second GAA FET.14. The semiconductor device of claim 13, wherein two or more of the semiconductor wires are electrically separated from the source/drain epitaxial layer by the dielectric layer.15. A semiconductor device including a gate-all-around field effect transistor (GAA FET), the GAA FET comprising:semiconductor wires vertically arranged over a substrate;a source epitaxial layer in contact with one or more of the semiconductor wires;a drain epitaxial layer in contact with one or more of the semiconductor wires;a gate dielectric layer disposed on and wrapping around each channel region of the semiconductor wires; anda gate electrode layer disposed on the gate dielectric layer and wrapping around the each channel region,wherein a number of the semiconductor wires contacting the source epitaxial layer is different from a number of the semiconductor wires contacting the drain epitaxial layer.16. The semiconductor device of claim 15, wherein at least one of the semiconductor wires is electrically separated from at least one of the source and drain epitaxial layers by a dielectric layer.17. The semiconductor device of claim 16, wherein the gate electrode layer wraps the at least one of the semiconductor wires electrically separated from the at least one of the source and drain epitaxial layers.18. The semiconductor device of claim 15, wherein all of the semiconductor wires are in contact with the source epitaxial layer.19. The semiconductor device of claim 15, wherein:at least one of the semiconductor wires is electrically separated from the source epitaxial layer by a dielectric layer, andtwo or more of the semiconductor wires are electrically separated from the source epitaxial layer.20. The semiconductor device of claim 15, wherein only one of the semiconductor wires is in contact with the source epitaxial layer.
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