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Electrolytes for improved performance of cells with high-capacity anodes based on micron-scale moderate volume-changing particles

專利號
US11177500B2
公開日期
2021-11-16
申請人
Sila Nanotechnologies Inc.(US CA Alameda)
發(fā)明人
Gleb Yushin; Ashleigh Ward; Gregory Roberts
IPC分類
H01M10/052; H01M10/0561; H01M4/38; H01M10/0569; H01M10/42; H01M10/0568; H01M4/02; H01M10/0567
技術(shù)領(lǐng)域
in,li,lmp,vol,anodes,anode,elr,solvent,fec,e.g
地域: CA CA Alameda

摘要

A metal-ion battery cell is provided that comprises anode and cathode electrodes, a separator, and an electrolyte. The anode electrode may, for example, have a capacity loading in the range of about 2 mAh/cm2 to about 10 mAh/cm2 and comprise anode particles that (i) have an average particle size in the range of about 0.2 microns to about 40 microns, (ii) exhibit a volume expansion in the range of about 8 vol. % to about 180 vol. % during one or more charge-discharge cycles of the battery cell, and (iii) exhibit a specific capacity in the range of about 600 mAh/g to about 2,600 mAh/g. The electrolyte may comprise, for example, (i) one or more metal-ion salts and (ii) a solvent composition that comprises one or more low-melting point solvents that each have a melting point below about ?70° C. and a boiling point above about +70° C.

說明書

Examples of high specific and high volumetric capacity conversion-type cathode materials include, but are not limited to, fluorides, chlorides, sulfides, selenides, and others. For example, fluoride-based cathodes may offer higher potential due to their higher capacities, in some cases exceeding 300 mAh/g (e.g., greater than 1,200 mAh/cm3 at the electrode level). For example, in a Li-free state, FeF3 offers a theoretical specific capacity of 712 mAh/g; FeF2 offers a theoretical specific capacity of 571 mAh/g; MnF3 offers a theoretical specific capacity of 719 mAh/g; CuF2 offers a theoretical specific capacity of 528 mAh/g; NiF2 offers a theoretical specific capacity of 554 mAh/g; PbF2 offers a theoretical specific capacity of 219 mAh/g; BiF3 offers a theoretical specific capacity of 302 mAh/g; BiF5 offers a theoretical specific capacity of 441 mAh/g; SnF2 offers a theoretical specific capacity of 342 mAh/g; SnF4 offers a theoretical specific capacity of 551 mAh/g; SbF3 offers a theoretical specific capacity of 450 mAh/g; SbF5 offers a theoretical specific capacity of 618 mAh/g; CdF2 offers a theoretical specific capacity of 356 mAh/g; and ZnF2 offers a theoretical specific capacity of 519 mAh/g. Mixtures (for example, in the form of alloys) of fluorides may offer a theoretical capacity approximately calculated according to the rule of mixtures. The use of mixed metal fluorides may sometimes be advantageous (e.g., may offer higher rates, lower resistance, higher practical capacity, or longer stability). In a fully lithiated state, metal fluorides convert to a composite comprising a mixture of metal and LiF clusters (or nanoparticles). Examples of reversible reactions of conversion-type metal fluoride cathodes may include 2Li+CuF2?2LiF+Cu for CuF2-based cathodes or 3Li+FeF3?3LiF+Fe for FeF3-based cathodes). It will be appreciated that metal fluoride-based cathodes may be prepared in Li-free, partially lithiated or fully lithiated states. Another example of a possible conversion-type cathode (or, in some cases, anode) material is sulfur (S) (e.g., in a Li-free state) or lithium sulfide (e.g., Li2S, in a fully lithiated state). In order to reduce dissolution of active material during cycling, to improve electrical conductivity, or to improve mechanical stability of S/Li2S electrodes, one may utilize formation of porous S, Li2S, porous S—C composites, Li2S—C composites, porous S-polymer composites, or other composites comprising S or Li2S, or both.

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