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Interior permanent-magnet motor and method for manufacturing the same

專利號(hào)
US11177725B2
公開日期
2021-11-16
申請(qǐng)人
TOYOTA JIDOSHA KABUSHIKI KAISHA(JP Toyota)
發(fā)明人
Fumitaka Yoshinaga; Akira Yamashita; Airi Kamimura; Kazuaki Haga; Kensuke Komori
IPC分類
H02K15/03; H02K1/27
技術(shù)領(lǐng)域
bridges,rotor,magnetic,soft,amorphous,motor,core,outer,material,magnet
地域: Toyota

摘要

Provided is an IPM motor that is strong and has high output. An IPM motor has a rotor that includes a rotor core as a laminate of a plurality of metal foil pieces made of a soft magnetic material that are stacked in a direction of a rotation axis of the rotor. The rotor core has a plurality of through-holes that penetrates through the rotor core in the direction of the rotation axis, the plurality of through-holes including through-holes embedding magnets. The rotor core includes inner bridges and outer bridges. At least one of the inner bridges and the outer bridges of the rotor core is made of an amorphous soft magnetic material, and other parts are made of a nanocrystal soft magnetic material.

說明書

Nanocrystal soft magnetic materials in this description include nanocrystals having the crystallite diameter calculated by the Scherrer's equation based on the half width of the diffraction peak of the X-ray diffraction that is less than 1 μm. In the present embodiment, the crystallite diameter of nanocrystals, which is calculated by the Scherrer's equation based on the half width of the diffraction peak of the X-ray diffraction, may be 100 nm or less and may be 50 nm or less. In some embodiments, the crystallite diameter of nanocrystals is 5 nm or more. Such a size of the crystallite diameter of nanocrystals improves the soft magnetic characteristics. Note here that conventional magnetic steel sheets have a crystallite diameter in the order of μm, typically 50 μm or more.

As is clear from reference examples described later, amorphous soft magnetic materials have tensile strength higher than that of nanocrystal soft magnetic materials. Amorphous soft magnetic materials have saturated magnetization lower than that of nanocrystal soft magnetic materials.

The inner bridges 36 and outer bridges 38 as the bridges of the rotor core 30 structurally have a low strength as stated above. The bridges of the present embodiment are strong because the bridges are made of an amorphous soft magnetic material that is stronger than the nanocrystal soft magnetic material. This suppresses damage at the bridges when the rotor rotates at a high speed, and so the durability of the rotor improves.

Amorphous soft magnetic materials have saturated magnetization lower than that of nanocrystal soft magnetic materials. Magnetic flux from a magnet therefore easily flows to the stator through the parts other than the bridges, and the output characteristics of the motor 1 improve.

權(quán)利要求

1
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