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Interior permanent-magnet motor and method for manufacturing the same

專利號(hào)
US11177725B2
公開日期
2021-11-16
申請(qǐng)人
TOYOTA JIDOSHA KABUSHIKI KAISHA(JP Toyota)
發(fā)明人
Fumitaka Yoshinaga; Akira Yamashita; Airi Kamimura; Kazuaki Haga; Kensuke Komori
IPC分類
H02K15/03; H02K1/27
技術(shù)領(lǐng)域
bridges,rotor,magnetic,soft,amorphous,motor,core,outer,material,magnet
地域: Toyota

摘要

Provided is an IPM motor that is strong and has high output. An IPM motor has a rotor that includes a rotor core as a laminate of a plurality of metal foil pieces made of a soft magnetic material that are stacked in a direction of a rotation axis of the rotor. The rotor core has a plurality of through-holes that penetrates through the rotor core in the direction of the rotation axis, the plurality of through-holes including through-holes embedding magnets. The rotor core includes inner bridges and outer bridges. At least one of the inner bridges and the outer bridges of the rotor core is made of an amorphous soft magnetic material, and other parts are made of a nanocrystal soft magnetic material.

說明書

The rotor 3 manufactured by the method of the present embodiment suppresses a damage at the bridges when the rotor 3 rotates at a high speed, and so the durability of the rotor 3 improves. Amorphous soft magnetic materials have saturated magnetization lower than that of nanocrystal soft magnetic materials. Magnetic flux from a magnet therefore easily flows to the stator 2 through the parts other than the bridges, and the output characteristics of the motor 1 improve.

Reference Example 1

A molten metal including Fe and Ni as magnetic metals and B as a non-magnetic metal was prepared. This molten metal was quenched to manufacture an amorphous soft magnetic material having the composition of Fe84B13Ni3.

Reference Example 2

The material of Reference Example 1 was heated to 503° C. to alter the amorphous soft magnetic material into a nanocrystal soft magnetic material.

Reference Example 3

A magnetic steel sheet of Fe-3 mass % Si was prepared.

Evaluation Test

Test samples were prepared by cutting the materials of Reference Examples 1 to 3 into a predetermined shape, and tensile test was conducted for these test samples. Table 1 shows the result. Test samples were prepared by cutting the materials of Reference Examples 1 to 3 into a predetermined shape, and saturated magnetization of these test samples was measured. Table 1 shows the result.

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