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Interior permanent-magnet motor and method for manufacturing the same

專利號
US11177725B2
公開日期
2021-11-16
申請人
TOYOTA JIDOSHA KABUSHIKI KAISHA(JP Toyota)
發(fā)明人
Fumitaka Yoshinaga; Akira Yamashita; Airi Kamimura; Kazuaki Haga; Kensuke Komori
IPC分類
H02K15/03; H02K1/27
技術(shù)領(lǐng)域
bridges,rotor,magnetic,soft,amorphous,motor,core,outer,material,magnet
地域: Toyota

摘要

Provided is an IPM motor that is strong and has high output. An IPM motor has a rotor that includes a rotor core as a laminate of a plurality of metal foil pieces made of a soft magnetic material that are stacked in a direction of a rotation axis of the rotor. The rotor core has a plurality of through-holes that penetrates through the rotor core in the direction of the rotation axis, the plurality of through-holes including through-holes embedding magnets. The rotor core includes inner bridges and outer bridges. At least one of the inner bridges and the outer bridges of the rotor core is made of an amorphous soft magnetic material, and other parts are made of a nanocrystal soft magnetic material.

說明書

As shown in Table 1, the amorphous soft magnetic material of Reference Example 1 had tensile strength larger than those of the nanocrystal soft magnetic material of Reference Example 2 and the magnetic steel sheet of Reference Example 3. The amorphous soft magnetic material of Reference Example 1 had saturated magnetization smaller than those of the nanocrystal soft magnetic material of Reference Example 2 and the magnetic steel sheet of Reference Example 3. These results show that a rotor core including a part of the bridges made of an amorphous soft magnetic material will be stronger than a rotor core made of a nanocrystal soft magnetic material as stated above. A rotor core of an IPM motor is designed to flow less magnetic flux from a magnet through the bridges. The bridges made of an amorphous soft magnetic material of the rotor core allow the magnetic flux from a magnet to flow to the stator through the other parts efficiently, and so the output characteristics of the motor improve.

Example 1

權(quán)利要求

1
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