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Interior permanent-magnet motor and method for manufacturing the same

專利號(hào)
US11177725B2
公開日期
2021-11-16
申請(qǐng)人
TOYOTA JIDOSHA KABUSHIKI KAISHA(JP Toyota)
發(fā)明人
Fumitaka Yoshinaga; Akira Yamashita; Airi Kamimura; Kazuaki Haga; Kensuke Komori
IPC分類
H02K15/03; H02K1/27
技術(shù)領(lǐng)域
bridges,rotor,magnetic,soft,amorphous,motor,core,outer,material,magnet
地域: Toyota

摘要

Provided is an IPM motor that is strong and has high output. An IPM motor has a rotor that includes a rotor core as a laminate of a plurality of metal foil pieces made of a soft magnetic material that are stacked in a direction of a rotation axis of the rotor. The rotor core has a plurality of through-holes that penetrates through the rotor core in the direction of the rotation axis, the plurality of through-holes including through-holes embedding magnets. The rotor core includes inner bridges and outer bridges. At least one of the inner bridges and the outer bridges of the rotor core is made of an amorphous soft magnetic material, and other parts are made of a nanocrystal soft magnetic material.

說明書

The IPM motor (hereinafter called motor) 1 operates as a drive source of a hybrid vehicle or an electric vehicle, for example, and includes a stator 2 having a coil 7 wound therearound, and a rotor 3 rotatably disposed inside of the stator 2.

The stator 2 includes an annular iron core 6 including magnetic steel sheets or a nanocrystal soft magnetic material described later, and a plurality of coils 7 wound around the iron core 6. The coils 7 are disposed in the form of concentrated winding or distributed winding and on the inner periphery of the stator 2 at regular intervals. Current flowing through the coils 7 generates rotating magnetic field to rotate the rotor 3.

The rotor 3 includes a rotor core 30, a rotary shaft 4 inserted into a shaft hole 31 at a center of the rotor core 30, and a plurality of magnets 5 (5L, 5M, 5R) embedded in a plurality of through-holes 32A in the rotor core 30. The rotary shaft 4 is made of metal. The rotary shaft 4 is inserted into the shaft hole 31 of the rotor core 30, and then is fixed to the rotor core 30 by caulking, for example.

權(quán)利要求

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