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Driver board assemblies and methods of forming a driver board assembly

專利號(hào)
US11497112B2
公開(kāi)日期
2022-11-08
申請(qǐng)人
Toyota Motor Engineering & Manufacturing North America, Inc.; Toyota Jidosha Kabushiki Kaisha(US TX Plano JP Aichi-Ken)
發(fā)明人
Feng Zhou; Hiroshi Ukegawa; Shohei Nagai
IPC分類
H05K1/02; H05K1/18; H05K3/30; H05K7/20; H05K3/46
技術(shù)領(lǐng)域
pcb,layer,substrate,conductive,layers,assemblies,or,power,board,cooling
地域: TX TX Plano

摘要

A circuit board assembly includes a printed circuit board (PCB) substrate, a cooling assembly, an intermediate layer, one or more power devices, and a plurality of conductive layers arranged within the PCB substrate. The PCB substrate has a first surface and an opposite second surface that has a first electrical pattern. The cooling assembly is thermally coupled to the second surface of the PCB substrate. The intermediate layer is sandwiched between the PCB substrate and the cooling assembly. The one or more power devices are embedded within the PCB substrate. The plurality of conductive layers are configured to electrically couple the one or more power devices and thermally couple the one or more power devices to the cooling assembly. At least a portion of the intermediate layer has a second electrical pattern that is similarly patterned to the first electrical pattern of the second surface of the PCB substrate.

說(shuō)明書(shū)

As noted above, the PCB substrate 110 may include the plurality of conductive layers 140 that provide both electrical and thermal conduction through the PCB substrate 110. Accordingly, the PCB substrate 110 may include a logic layer 208 disposed between the first surface of the PCB substrate 110 and a first power layer 210. A first core layer 212 is disposed between the first power layer 210 and a second core layer 214. A second power layer 216 is disposed between the second core layer 214 and a lower layer 218. In some embodiments, a copper substrate S-cell 226 is positioned at the one or more power devices 204. Each of the plurality of conductive layers 140 of the PCB substrate 110 may be a conductive material (both electrical and thermal) such as copper. In other embodiments, the conductive material may be aluminum, silver, nickel, gold, any combination thereof, or the like. Further, the plurality of conductive layers 140 of the PCB substrate 110 may be etched to form various conductive pathways laminated onto and/or between sheets/layers of non-conductive substrates (e.g., dielectric polymer layers) to form an integral and such that the PCB substrate 110 is uniformly thick. PCB substrates according to the present disclosure include a plurality of layers laminated together around the one or more power devices 204 such that the one or more power devices 204 are completely encased within the PCB substrate 110 (such as illustrated in FIG. 2). The plurality of conductive layers 140, as noted above, provide both electrical conduction to and from the one or more power devices 204 and thermal conductive between the one or more power devices 204 and the one or more cooling assemblies 200.

權(quán)利要求

1
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