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Driver board assemblies and methods of forming a driver board assembly

專(zhuān)利號(hào)
US11497112B2
公開(kāi)日期
2022-11-08
申請(qǐng)人
Toyota Motor Engineering & Manufacturing North America, Inc.; Toyota Jidosha Kabushiki Kaisha(US TX Plano JP Aichi-Ken)
發(fā)明人
Feng Zhou; Hiroshi Ukegawa; Shohei Nagai
IPC分類(lèi)
H05K1/02; H05K1/18; H05K3/30; H05K7/20; H05K3/46
技術(shù)領(lǐng)域
pcb,layer,substrate,conductive,layers,assemblies,or,power,board,cooling
地域: TX TX Plano

摘要

A circuit board assembly includes a printed circuit board (PCB) substrate, a cooling assembly, an intermediate layer, one or more power devices, and a plurality of conductive layers arranged within the PCB substrate. The PCB substrate has a first surface and an opposite second surface that has a first electrical pattern. The cooling assembly is thermally coupled to the second surface of the PCB substrate. The intermediate layer is sandwiched between the PCB substrate and the cooling assembly. The one or more power devices are embedded within the PCB substrate. The plurality of conductive layers are configured to electrically couple the one or more power devices and thermally couple the one or more power devices to the cooling assembly. At least a portion of the intermediate layer has a second electrical pattern that is similarly patterned to the first electrical pattern of the second surface of the PCB substrate.

說(shuō)明書(shū)

The intermediate layer 202 is coupled to the lower layer 218 and the one or more cooling assemblies 200, by various applications, as discussed in greater detail herein. It should be appreciated that the intermediate layer 202 and/or the lower layer 218 electrically isolate electricity from one or more components of the one or more cooling assemblies 200, as discussed in greater detail herein.

In embodiments, one or more PCB material layers 224 may interface between each layer of the PCB substrate 110. That is, one or more PCB material layers 224 may be positioned between each one of the layers of the PCB substrate 110 and between the first surface 112 and the second surface 114 (e.g., between the logic layer 208 and the first power layer 210, between the first power layer 210 and the first core layer 212, between the first core layer 212 and the second core layer 214, and between the second core layer 214 and the lower layer 218). The intermediate layer 202 is coupled to the lower layer 218. Each of the one or more PCB material layers 224 provide both electrical and thermal conduction through the PCB substrate 110. Further, in some embodiments, the one or more PCB material layers 224 may include pre-preg material. As such, the PCB material layers 224 and the plurality of conductive layers 140 of the PCB substrate 110 may be laminated together.

權(quán)利要求

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