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Driver board assemblies and methods of forming a driver board assembly

專利號
US11497112B2
公開日期
2022-11-08
申請人
Toyota Motor Engineering & Manufacturing North America, Inc.; Toyota Jidosha Kabushiki Kaisha(US TX Plano JP Aichi-Ken)
發(fā)明人
Feng Zhou; Hiroshi Ukegawa; Shohei Nagai
IPC分類
H05K1/02; H05K1/18; H05K3/30; H05K7/20; H05K3/46
技術(shù)領域
pcb,layer,substrate,conductive,layers,assemblies,or,power,board,cooling
地域: TX TX Plano

摘要

A circuit board assembly includes a printed circuit board (PCB) substrate, a cooling assembly, an intermediate layer, one or more power devices, and a plurality of conductive layers arranged within the PCB substrate. The PCB substrate has a first surface and an opposite second surface that has a first electrical pattern. The cooling assembly is thermally coupled to the second surface of the PCB substrate. The intermediate layer is sandwiched between the PCB substrate and the cooling assembly. The one or more power devices are embedded within the PCB substrate. The plurality of conductive layers are configured to electrically couple the one or more power devices and thermally couple the one or more power devices to the cooling assembly. At least a portion of the intermediate layer has a second electrical pattern that is similarly patterned to the first electrical pattern of the second surface of the PCB substrate.

說明書

The one or more power devices 204 may include one or more semiconductor devices such as, but not limited to, an insulated gate bipolar transistor (IGBT), a reverse conducting IGBT (RC-IGBT), a metal-oxide-semiconductor field-effect transistor (MOSFET), a power MOSFET, a diode, a transistor, and/or combinations thereof. In some embodiments, the one or more power devices 204 may include a wide-bandgap semiconductor, and may be formed from any suitable material such as, but not limited to, silicon carbide (SiC), silicon dioxide (SiO2), aluminum nitride (AlN), gallium nitride (GaN), and boron nitride (BN), and the like. In some embodiments, the one or more power devices 204 operate at high current and under high temperatures, for example in excess of 250° C. and generate a large amount of heat that must be removed for the continued operation of the example driver board assembly 100. The one or more power devices 204 may be controlled by the gate drive device (not shown) in the PCB substrate 110 to change a current type between an alternating current to a direct current, for example.

權(quán)利要求

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