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Radio frequency (RF) system with RF isolation chambers and method of manufacture

專利號
US11612051B1
公開日期
2023-03-21
申請人
LOCKHEED MARTIN CORPORATION(US MD Bethesda)
發(fā)明人
Andrew E. White; James J. LaFrance; Thomas J. Clark; Richard K. Andrews
IPC分類
H05K1/02; H05K3/42; H01L23/66
技術領域
fence,pwb,circuit,may,rf,wall,walls,via,vias,or
地域: MD MD Bethesda

摘要

A system includes a printed circuit board (PCB). The PCB includes a radio frequency (RF) circuit that includes a plurality of circuit modules and signal trace lines. Each circuit module is electrically connected to at least one other circuit module by a signal trace line. The system includes a via fence comprising fence walls having at least two materials laminated using a printed wire board (PWB) process. The fence walls include a plurality of vias. The fence walls form a plurality of free-form RF isolation chambers, each chamber includes chamber walls that surround each circuit module outside of the PCB. The embodiments also include a method of manufacturing and/or isolating the system or components of the system.

說明書

FIG. 6 illustrates a cross-sectional view of a radio frequency device of FIG. 5 with circuit modules shown in phantom to show the signal trace lines 625A and 625B passing through a pass through the fence wall 543. The second PCB material 514 forms an encapsulating layer surrounding the inner wall of first PCB material 512. The bottom surface of the fence wall eliminates portions of the second PCB material so that those portions are non-conductive by the absence of the conductive second PCB material 514. Furthermore, the solder or epoxy 515 is also absent at those portions so that the signal trace lines provide a conductive electrical path between chambers. Alternately or in addition to, in some embodiments, portions of the conductive material 514 does not require to be removed. For example, the wall provides an opening for the signal trace, the signals can also be connected thru other inner (lower) layers of the PWB making the cavities completely closed.

FIG. 7 illustrates a method 700 for designing a circuit of a front-end RF stage 104 with an independent via fence 140. The method steps may be performed in the order shown or a different order. One or more of the steps may be performed contemporaneously. One or more of the method steps may be omitted and steps may be added. The method steps may be performed using hardware, software, firmware or a combination thereof.

權利要求

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