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Radio frequency (RF) system with RF isolation chambers and method of manufacture

專利號
US11612051B1
公開日期
2023-03-21
申請人
LOCKHEED MARTIN CORPORATION(US MD Bethesda)
發(fā)明人
Andrew E. White; James J. LaFrance; Thomas J. Clark; Richard K. Andrews
IPC分類
H05K1/02; H05K3/42; H01L23/66
技術領域
fence,pwb,circuit,may,rf,wall,walls,via,vias,or
地域: MD MD Bethesda

摘要

A system includes a printed circuit board (PCB). The PCB includes a radio frequency (RF) circuit that includes a plurality of circuit modules and signal trace lines. Each circuit module is electrically connected to at least one other circuit module by a signal trace line. The system includes a via fence comprising fence walls having at least two materials laminated using a printed wire board (PWB) process. The fence walls include a plurality of vias. The fence walls form a plurality of free-form RF isolation chambers, each chamber includes chamber walls that surround each circuit module outside of the PCB. The embodiments also include a method of manufacturing and/or isolating the system or components of the system.

說明書

As defined herein the term printed wire board (PWB) refers to the circuit board without electronic components. The term printed circuit board (PCB) includes the circuit board or PWB with electronic components. PWB may also refer to a circuit card assembly (CCA). Typically, PWB s are constructed of material cores (metal/dielectric/metal) that may be laminated together. For example, lamination processes may use pregs (a dielectric glue to hold the cores together to form a core stackup). The processes for creating and laminating material cores together are known to individuals with ordinary skill in the art of PWB manufacture. A PWB stack may include National Electrical Manufacturers Association (NEMA) class FR4 materials for a core substrate. FR4 is generally known as a glass-reinforced epoxy laminate material. Nonetheless, the embodiments herein are not limited to FR4 material, but other dielectric materials. The core substrate of a PWB may use composite epoxy material (CEM), such as CEM-3, which includes woven glass fabric surfaces. CEM-3 may include a non-woven glass core combined with an epoxy synthetic resin. The PWB may use other materials such as, without limitation, ceramics, phenol-based resin, Polytetrafluoroethylene (PTFE) such as Teflon?, or fiberglass. The PCB may be made of materials suitable for a high-frequency environment such as frequencies in range which exceed 1 GHz, for example.

The PWB stack may include metallization layers made of copper (Cu). In some embodiments, the PCB may include a ground layer, made of gold (Au), silver (Ag), aluminum (Al) or copper (Cu), for example.

權利要求

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