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Chassis housing and support structures to secure a circuit board within the chassis housing

專利號
US11744026B1
公開日期
2023-08-29
申請人
Appleton Grp LLC(US IL Rosemont)
發(fā)明人
Darwin A. Villanueva; Valerie B. Comia; Mark Chester B. Nepomuceno; Joel Jeremiah G. Atienza; Klaus Weinmann
IPC分類
H05K5/00; H05K7/14; H05K5/06
技術(shù)領(lǐng)域
housing,board,circuit,connector,enclosure,protrusion,in,cutout,cover,electrical
地域: IL IL Rosemont

摘要

An electrical enclosure including a housing having a plurality of side walls and a base, a housing cover positioned over, and secured to, the housing, a circuit board positioned between the housing and the housing cover, a plurality of connectors extending through the housing cover and the circuit board and into the housing, the plurality of connectors securing the housing cover and the circuit board to the housing, a first protrusion extending inwardly from a first side wall of the housing, and a second protrusion extending inwardly from a second side wall of the housing.

說明書

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
FIELD

The present disclosure generally relates to a chassis housing and support structures to a secure a circuit board in an electrical enclosure. More particularly, the present disclosure relates to a chassis housing and support structures that may be used in industrial power supply units, such as a Power Supply Unit (PSU).

BACKGROUND

The background information herein below relates to the present disclosure but is not necessarily prior art.

Industrial power supplies tend to experience different kinds of mechanical disturbances like shock and vibrations due to the nature of the application in the field and during transport. These external factors can cause power supply units to have loosen connections and cause component failures that can ultimately lead to equipment malfunction. Considering real-world situations, power supply units need to comply with relevant regulations and standards to withstand mechanically hostile environments without wearing out and eventually breaking down. To meet these requirements and to ensure that the PSU is always in good condition, designers must implement ways that can eliminate and/or reduce the effects of any external mechanical disturbances.

In addition, where a Printed Circuit Board (PCB or circuit board) in an industrial power supply unit is not properly secured within the unit, there is also the undesirable likelihood of having bent connector pins due to the process of insertion of the connector pins into mating connectors, especially for devices serving in a backplane system. The undesirable bent connector pins may be caused by misaligned connector pins resulting from an unsteadily positioned circuit board being pressed into the mating terminal.

權(quán)利要求

1
We claim:1. An electrical enclosure comprising:a housing having a plurality of side walls and a base;a housing cover positioned over, and secured to, the housing;a circuit board positioned between the housing and the housing cover;a plurality of connectors extending through the housing cover and the circuit board and into the housing, the plurality of connectors securing the housing cover and the circuit board to the housing;a first protrusion extending inwardly from a first side wall of the housing; anda second protrusion extending inwardly from a second side wall of the housing;wherein the circuit board includes first and second cutouts that extend around the first and second protrusions, respectively.2. The electrical enclosure of claim 1, wherein the first protrusion extends to a first connector receptacle; andwherein the second protrusion extends to a second connector receptacle.3. The electrical enclosure of claim 2, wherein the first and second connector receptacles have internal threads to receive external threads positioned on the plurality of connectors.4. The electrical enclosure of claim 2, wherein the circuit board is in contact with the tops of the first and second connector receptacles.5. The electrical enclosure of claim 2, wherein a support member extends inwardly from one of the plurality of side walls to the first connector receptacle.6. The electrical enclosure of claim 1, wherein the circuit board has an extension extending from an edge of the circuit board and extends through an opening in one of the plurality of sidewalls of the housing.7. The electrical enclosure of claim 1, further including a first downwardly extending protrusion positioned on an underside of a first end of the housing cover; and a secnd downwardly extending protrusion positioned on the underside of the first end of the housing cover.8. The electrical enclosure of claim 7, wherein the first and second downwardly extending protrusions contact a bottom surface of an extension on the circuit board.9. The electrical enclosure of claim 8, wherein a top surface of the circuit board contacts ledges on a top of a sidewall of the housing, and the circuit board is sandwiched between the first and second downwardly extending protrusions on the underside of the housing cover and the ledges on top of the side wall of the housing.10. An electrical enclosure comprising:a housing having a plurality of side walls and a base;a housing cover positioned over, and secured to, the housing;a circuit board positioned between the housing and the housing cover;a plurality of connectors extending through the housing cover and the circuit board and into the housing, the plurality of connectors securing the housing cover and the circuit board to the housing,a first protrusion extending inwardly from a first side wall of the housing, anda second protrusion extending inwardly from a second side wall of the housing,wherein the first protrusion extends to a first connector receptacle,wherein the second protrusion extends to a second connector receptacle; wherein a top of the first protrusion is positioned at a height above the base that is higher than a height of a top of the first connector receptacle positioned above the base; andwherein a top of the second protrusion is positioned at a height above the base that is higher than a height of a top of the second connector receptacle positioned above the base.11. An electrical enclosure comprising:a housing having a plurality of side walls and a base;a housing cover positioned over, and secured to, the housing;a circuit board positioned between the housing and the housing cover;a plurality of connectors extending through the housing cover and the circuit board and into the housing, the plurality of connectors securing the housing cover and the circuit board to the housing;a first downwardly extending protrusion positioned on an underside of a first end of the housing cover;a second downwardly protrusion positioned on the underside of the first end of the housing cover;wherein the first and second downwardly extending protrusions contact a bottom surface of the circuit board.12. The electrical enclosure of claim 11, further including a first protrusion extending inwardly from a first side wall of the housing; anda second protrusion extending inwardly from a second side wall of the housing.13. The electrical enclosure of claim 12, wherein the first protrusion extends to a first connector receptacle; andwherein the second protrusion extends to a second connector receptacle.14. The electrical enclosure of claim 13, wherein a top of the first protrusion is positioned at a height above the base that is higher than a height of a top of the first connector receptacle positioned above the base; andwherein a top of the second protrusion is positioned at a height above the base that is higher than a height of a top of the second connector receptacle positioned above the base.15. The electrical enclosure of claim 14, wherein the circuit board is in contact with the tops of the first and second connector receptacles.16. The electrical enclosure of claim 12, wherein the circuit board includes first and second cutouts that extend around an exterior of the first and second protrusions, respectively.17. The electrical enclosure of claim 11, wherein the first and second downwardly extending protrusions contact a bottom surface of an extension on the circuit board; andwherein a top surface of the circuit board contacts ledges on a top of a sidewall of the housing, and the circuit board is sandwiched between the first and second downwardly extending protrusions on the underside of the housing cover and the ledges on top of the side wall of the housing.18. A method comprising:providing an electrical enclosure having a housing having a plurality of side walls and a base; a housing cover positionable over, and securable to, the housing; a circuit board positionable between the housing and the housing cover; a plurality of connectors extendable through the housing cover and the circuit board and into the housing; a first protrusion extending inwardly from a first side wall of the housing; a second protrusion extending inwardly from a second side wall of the housing; wherein the first protrusion extends to a first connector receptacle; and wherein the second protrusion extends to a second connector receptacle;positioning the circuit board over the housing and positioning first and second cutouts on the circuit board around an exterior of the first and second protrusions;positioning the housing cover over the circuit board; andextending the plurality of connectors through the housing cover and circuit board and into the first and second connector receptacles to secure the housing cover and circuit board to the housing.19. The method of claim 18, further including moving a first downwardly extending protrusion positioned on an underside of a first end of the housing cover and a second downwardly extending protrusion positioned on the underside of the first end of the housing cover into contact with a bottom surface of the circuit board.20. The method of claim 19, wherein a top surface of the circuit board contacts ledges on a top of a sidewall of the housing, and the circuit board is sandwiched between the first and second downwardly extending protrusions on the underside of the housing cover and the ledges on top of the side wall of the housing.
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