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Self reconfigurable, adaptable power electronics building block (A-PEBB)

專利號(hào)
US11888398B2
公開日期
2024-01-30
申請(qǐng)人
GE Energy Power Conversion Technology Limited(GB Warwickshire)
發(fā)明人
Zhi Zhou; Steven Mankevich
IPC分類
H02M3/158; H02M1/00; H02J7/00; H02M7/25
技術(shù)領(lǐng)域
pebb,power,lrus,in,lru,ps,converter,adaptable,or,dc
地域: Warwickshire

摘要

A power conversion system for mobile power generation and support is configured to be adaptable to different, time-varying mission requirements, system statuses, environmental contexts, and for different power sources and power loads. Adaptability includes real-time, on-the-fly adaptation from DC-to-AC, AC-to-DC, AC-to-AC, and DC-to-DC conversion; adaptations from buck conversion to boost conversation; and from current source conversion mode to voltage source conversion mode. In an embodiment, individual internal power stages for one or more power electronics building blocks are equipped with multiple internal current routing switches/contactors. Current flow may be dynamically re-routed along different current paths associated with an H-bridge of each power stage. Alternative current routings allow for the introduction or removal of inductors at critical points along the current path. Such on-the-fly current rerouting, at the power transistor level, enables the adaptability of the power converter. Specific open/closed switch settings and specific current routing configurations are presented.

說(shuō)明書

I. FIELD OF THE INVENTION

The present subject matter relates generally to high-power electronics power systems, and more particularly to high power converters for converting voltages or currents in high-power electrical power systems rated for hundreds or thousands of volts and for megawatt loads. The subject matter further relates to power electronics building blocks (PEBBs) which are fundamental elements of modular and scalable power converters.

II. BACKGROUND

Power Converters and PEBBs: Medium-to-high power electrical grid systems, with the capacity to transfer hundreds or thousands of volts for megawatt loads, may provide electricity for large-scale electrical systems which are employed in industrial plants, factories, office buildings, apartment blocks, or entire cities. Large transport vehicles (such as large ships and airplanes may also have on-board power generators and associated, vehicle-spanning transfer grids which may support megawatt loads.

One element of such grids are power conversion systems, or power converters, which transform electric power in medium and high power electronic distributed power buses and grids, for example. Such power converters may: (i) convert higher voltages to lower voltages; (ii) convert lower voltages to higher voltages; (iii) convert electricity from one alternating current frequency to another; or (iv) convert from direct current to alternating current, or alternating current to direct current. Power converters may perform additional functions as well, such as phase changes and electrical signal filtering/cleanup.

權(quán)利要求

1
What is claimed is:1. An adaptable power stage (A-PS) for an adaptable power converter, the A-PS comprising:four high-current solid state power switches (HCPS), arranged and electrically coupled to form a reconfigurable H-bridge converter (RH-BC) comprising a plurality of current routing junctions (CRJ); anda plurality of respective current flow control (CFC) modules coupled to respective current routing junction modules, each current routing junction module comprising one or more current flow contactors (CFC);wherein the adaptable power stage is adaptable for a plurality of alternative power conversion modes, each power conversion mode of the plurality of alternative power conversion modes is determined at least in part via a specific set of open/closed settings of the one or more power contactors of the CFC modules.2. The A-PS of claim 1, wherein at least one CFC module of the plurality further comprises:an inductor; andone or more current flow contactors which may be switchably set to enable current flow through the inductor or to prevent current flow through the inductor.3. The A-PS of claim 1, wherein at least one CFC module of the plurality further comprises a plurality of current flow contactors, wherein the plurality of current flow contactors are coupled to provide for at least one of:(i) two or more different current paths between a first current resource 302.n and the RH-BC);(ii) two or more different current paths between a second current resource 302.n and the RH-BC); and(iii) two or more different current paths between a first CFC module and a second CFC module;(iv) a selection of either a current flow or a non-current flow through a selected high-current power switch of the RH-BC;(v) a selection between no current flow and current flow from a drain (D) or a source (S) of a selected high-current power switch of the RH-BC; and(vi) a selection between a first current path and second current flow path for a drain (D) or a source (S) of a selected high-current power switch of the RH-BC.4. The A-PS of claim 1, further comprising a microcontroller unit (MCU) (327) configured to control the open/closed states for one or more current flow switches.5. The A-PS of claim 1, wherein the plurality of current flow control (CFC) modules comprises a CRC module configured to switchably determine if a current flow between a first power resource port (An, Bn) and the RH-BC module includes or does not include an inductor L1, wherein:the inclusion of the inductor L1 configures the A-PS for current source conversion at the first power resource port; andthe exclusion of the inductor L1 configures the A-PS for voltage source conversion at the first power resource post.6. The A-PS of claim 1, wherein the plurality of current flow control (CFC) modules comprises a CRC module with a plurality of contactors SW3, SW4, SW5, SW6, SW7, SW16, SW8, SW9 which are configured to select, in combination, from among a plurality of current flow paths between the RH-CB module and a second power resource port (Xn, Yn) of the A-PS.7. The A-PS of claim 1, wherein the plurality of alternative power conversion modes comprises: a DC?DC buck mode (CM1); a DC?DC boost mode (CM2); a DC?DC buck and boost mode (CM3); a DC?AC mode (CM4); and an AC?AC mode (CM5).8. The A-PS of claim 7, wherein the plurality of alternative power conversion modes further comprises a DC?AC/DC mode (CM6).9. The A-PS of claim 8, wherein:the A-PS comprises twelve current flow contactors, andthe plurality of alternative conversion modes are switchably selectable via open/closed settings for the twelve current flow contactors.10. The A-PS of claim 9, wherein the twelve current flow contactors, the two inductors, and the four high current power switches are electrically coupled according to the schematic configuration of FIG. 3A.11. The A-PS of claim 10, wherein the plurality of conversion modes are selectable at least in part via specific open/closed settings of the current flow contactors according to the Table A of FIG. 3C.12. The A-PS of claim 1, wherein the current flow contactors are configured to provide for at least one conversion mode with a reversible flow for either of a DC-to-AC current and an AC-to-DC current between a first power-resource port 302.1 and a second power-resource port 302.2 of the A-PS, wherein a single set of current flow contactor settings provides for the either of a DC-to-AC current and an AC-to-DC current.13. An adaptable power electronics building block line replacement unit (A-PEBB LRU) comprising:a first adaptable power stage and a second adaptable power stage; anda solid state transformer;wherein:the first adaptable power stage and the second adaptable power stage are coupled in series via the solid state transformer;the first adaptable power stage and the second adaptable power stage each provide for a respective first and second power resource port of the A-PEBB LRU; andthe A-PEBB LRU is adaptable, via settings of the first and second adaptable power stages, for a plurality of power conversion modes.14. The A-PEBB LRU of claim 13, wherein the solid state transformer comprises a first isolation bridge-converter and a second isolation bridge-converter (210.2) which are coupled in series via a high frequency transformer.15. The A-PEBB LRU of claim 13, wherein each adaptable power stage of the first adaptable power stage and the second adaptable power stage comprises:four high-current solid state power switches (HCPS), arranged and electrically coupled to form a reconfigurable H-bridge converter (RH-BC) comprising a plurality of current routing junctions (CRJ); anda plurality of respective current flow control (CFC) modules coupled to respective current routing junction modules, each current routing junction module comprising one or more current flow contactors (CFC);wherein the adaptable power stage is adaptable for a plurality of alternative power conversion modes, each power conversion mode of the plurality is determined at least in part via a specific set of open/closed settings of the one or more power contactors of the CFC modules.16. The A-PEBB LRU of claim 15, wherein at least one CFC module of each adaptable power stage further comprises:an inductor; andone or more current flow contactors which may be switchably set to enable current flow through the inductor or to prevent current flow through the inductor.17. The A-PEBB LRU of claim 15, wherein at least one CFC module of each adaptable power stage further comprises a plurality of current flow contactors, wherein the plurality of current flow contactors are coupled to provide for at least one of:(i) two or more different current paths between a first current resource and the RH-BC);(ii) two or more different current paths between a second current resource and the RH-BC); and(iii) two or more different current paths between a first CFC module and a second CFC module;(iv) a selection of either a current flow or a non-current flow through a selected high-current power switch of the RH-BC;(v) a selection between no current flow and current from a drain (D) or a source (S) of a selected high-current power switch of the RH-BC; and(vi) a selection between a first current path and second current flow path for a drain (D) or a source (S) of a selected high-current power switch of the RH-BC.18. The A-PEBB LRU of claim 15, further comprising a microcontroller unit (MCU) configured to control the adaptable power stages.19. The A-PEBB LRU of claim 13, wherein the plurality of power conversion modes comprises: a DC?DC buck mode (CM1); a DC?DC boost mode (CM2); a DC?DC buck and boost mode (CM3); a DC?AC mode (CM4); and an AC?AC mode (CM5).20. The A-PEBB LRU of claim 19, wherein the plurality of power conversion modes further comprises a DC?AC/DC mode (CM6).21. An adaptable power electronics building block power (A-PEBB) power converter comprising at least one adaptable power electronics building block line replacement unit (A-PEBB LRU) according to claim 13, wherein:the A-PEBB LRU is adaptable for a plurality of alternative power conversion modes, each respective power conversion mode of the plurality of alternative power conversion modes being determined at least in part via a specific, respective set of open/closed settings of one or more switchable power contactors of the A-PEBB LRU; andthe A-PEBB power converter is adaptable for the plurality of alternative power conversion modes via the power conversion mode settings of the at least one A-PEBB LRU.
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