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Composite material with EMI shielding properties and process to produce it

專利號
US11889671B2
公開日期
2024-01-30
申請人
TOTALENERGIES ONETECH; CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE (CNRS); UNIVERSITé CLAUDE BERNARD LYON 1 (UCBL)(FR Courbevoie FR Paris FR Villeurbanne)
發(fā)明人
Olivier Lhost; Yves Trolez; Anatoli Serghei; Hubert Lecocq; Philippe Cassagnau
IPC分類
H05K9/00; C08J3/20; C08K5/09; C08K5/20; C08K9/02
技術(shù)領(lǐng)域
wt,resin,composite,fibres,at,mi2,from,min,shielding,polymer
地域: Courbevoie

摘要

The disclosure provides for a composite material suitable for use as EMI shielding material, remarkable in that it comprises a component A being a polymer resin being at least one amorphous polymer resin and/or at least one semi-crystalline polymer resin selected from polyethylene resin and/or polypropylene resin; from 15.0 to 60.0 wt. % of component B being at least one metal-coated particle based on the total weight of the composite material; and from 0.5 to 5.0 wt. % of component C being one or more dispersants based on the total weight of the composite material; wherein one or more dispersants are selected from fatty acids, fatty acid derivatives, ethylene bis stearamide, functionalized waxes, maleic anhydride-grafted polymers and any mixture thereof; wherein the blend of components A, B and C shows a density ranging from 0.8 to 2.0 g/cc. A process to produce such composite material is also described as well as an EMI shield article made from such composite material and the use of such composite material in an EMO shield article.

說明書

For example, at least one polypropylene resin is selected from a virgin polypropylene resin, a polypropylene post-consumer resin and a blend of a virgin polypropylene resin and a polypropylene post-consumer resin.

For example, at least one polypropylene resin is selected from a propylene homopolymer, a copolymer of propylene with one or more comonomers selected from ethylene and C4-C20 alpha-olefins, a heterophasic polypropylene and any mixture thereof. In a preferred embodiment, at least one polypropylene resin is selected from a copolymer of propylene with one or more comonomers selected from ethylene and C4-C20 alpha-olefins, a heterophasic polypropylene and any mixture thereof.

In an example, at least one polypropylene resin is or comprises a homopolymer of propylene. A propylene homopolymer according to this disclosure has less than 0.2 wt. %, preferably, less than 0.1 wt. %, more preferably, less than 0.05 wt. % and most preferably, less than 0.005 wt. %, of alpha-olefins other than propylene in the polymer. Even most preferably, no other alpha-olefins are detectable. Accordingly, when a polypropylene resin is a homopolymer of propylene, the comonomer content in the polypropylene is less than 0.2 wt. %, more preferably, less than 0.1 wt. %, even more preferably, less than 0.05 wt. % and most preferably, less than 0.005 wt. % based on the total weight of the polypropylene.

權(quán)利要求

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