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Composite material with EMI shielding properties and process to produce it

專利號(hào)
US11889671B2
公開日期
2024-01-30
申請(qǐng)人
TOTALENERGIES ONETECH; CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE (CNRS); UNIVERSITé CLAUDE BERNARD LYON 1 (UCBL)(FR Courbevoie FR Paris FR Villeurbanne)
發(fā)明人
Olivier Lhost; Yves Trolez; Anatoli Serghei; Hubert Lecocq; Philippe Cassagnau
IPC分類
H05K9/00; C08J3/20; C08K5/09; C08K5/20; C08K9/02
技術(shù)領(lǐng)域
wt,resin,composite,fibres,at,mi2,from,min,shielding,polymer
地域: Courbevoie

摘要

The disclosure provides for a composite material suitable for use as EMI shielding material, remarkable in that it comprises a component A being a polymer resin being at least one amorphous polymer resin and/or at least one semi-crystalline polymer resin selected from polyethylene resin and/or polypropylene resin; from 15.0 to 60.0 wt. % of component B being at least one metal-coated particle based on the total weight of the composite material; and from 0.5 to 5.0 wt. % of component C being one or more dispersants based on the total weight of the composite material; wherein one or more dispersants are selected from fatty acids, fatty acid derivatives, ethylene bis stearamide, functionalized waxes, maleic anhydride-grafted polymers and any mixture thereof; wherein the blend of components A, B and C shows a density ranging from 0.8 to 2.0 g/cc. A process to produce such composite material is also described as well as an EMI shield article made from such composite material and the use of such composite material in an EMO shield article.

說明書

For example, the amorphous polymer resin has an MFI of at least 10 g/10 min as measured at 200° C. under a load of 5 kg according to IS01133.

Examples of polystyrene resins suitable as component A are commercially available from Total?. For example, crystal polystyrene 1960N with an MFI of 30 g/10 min (5 kg-200° C.). For example, impact polystyrene 8260 with an MFI of 2.8 g/10 min (5 kg-200° C.).

For example, the at least one amorphous polymer resin is selected from a virgin amorphous polymer resin, an amorphous polymer post-consumer resin and a blend of a virgin amorphous polymer resin and an amorphous polymer post-consumer resin.

The at least one amorphous polymer resin may comprise an amorphous polymer post-consumer resin; for example, the at least one amorphous polymer resin comprises from 5 to 100 wt. % of amorphous polymer post-consumer resin based on the total weight of the amorphous polymer resin; for example, from 20 to 95 wt. %; for example, from 40 to 90 wt. %, for example, from 50 to 85 wt. %; for example, from 60 to 80 wt. %.

An example of polystyrene comprising 20 wt. % of polymer post-consumer resin that is commercially available from Total? is XLR 5550.

When at least one amorphous polymer resin is or comprises a post-consumer resin; the MFI of the amorphous resin post-consumer resin can be selected in the same manner as for the virgin resin.

The Component B being Metal-Coated Particles

Component B is at least one metal-coated particle and is present in the composite material in a content ranging from 15.0 to 60.0 wt. % based on the total weight of the composite material.

權(quán)利要求

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