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Composite material with EMI shielding properties and process to produce it

專利號
US11889671B2
公開日期
2024-01-30
申請人
TOTALENERGIES ONETECH; CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE (CNRS); UNIVERSITé CLAUDE BERNARD LYON 1 (UCBL)(FR Courbevoie FR Paris FR Villeurbanne)
發(fā)明人
Olivier Lhost; Yves Trolez; Anatoli Serghei; Hubert Lecocq; Philippe Cassagnau
IPC分類
H05K9/00; C08J3/20; C08K5/09; C08K5/20; C08K9/02
技術領域
wt,resin,composite,fibres,at,mi2,from,min,shielding,polymer
地域: Courbevoie

摘要

The disclosure provides for a composite material suitable for use as EMI shielding material, remarkable in that it comprises a component A being a polymer resin being at least one amorphous polymer resin and/or at least one semi-crystalline polymer resin selected from polyethylene resin and/or polypropylene resin; from 15.0 to 60.0 wt. % of component B being at least one metal-coated particle based on the total weight of the composite material; and from 0.5 to 5.0 wt. % of component C being one or more dispersants based on the total weight of the composite material; wherein one or more dispersants are selected from fatty acids, fatty acid derivatives, ethylene bis stearamide, functionalized waxes, maleic anhydride-grafted polymers and any mixture thereof; wherein the blend of components A, B and C shows a density ranging from 0.8 to 2.0 g/cc. A process to produce such composite material is also described as well as an EMI shield article made from such composite material and the use of such composite material in an EMO shield article.

說明書

For example, the one or more dispersants are or comprise at least one maleic anhydride-grafted polymers selected from Polyethylene-graft-maleic anhydride (PE-g-MA), Polypropylene-graft-maleic anhydride (PP-g-MA), Styrene-Ethylene/Butylene-Styrene-maleic anhydride-graft (SEBS-g-MA), and any mixtures thereof.

The Optional Component D being at Least One Filler

The composite material may further comprise from 0 to 50.0 wt. % of component D being at least one filler based on the total weight of the composite material; preferably from 0.1 to 50.0 wt. %, more preferably from 0.2 wt. % to 40.0 wt. %, even more preferably from 0.5 wt. % to 30.0 wt. %, most preferably from 1.0 wt. % to 20 wt. %, even most preferably from 1.5 wt. % to 15.0 wt. %, or from 2.5 wt. % to 12.5 wt. %, or from 5.0 wt. % to 10.0 wt. %, or from 5.0 wt. % to 15 wt. % or from 7.0 wt. % to 15 wt. %.

In an embodiment, the composite material comprises at least 0.1 wt. % of at least one filler, as based on the total weight of the composite material, preferably at least 0.5 wt. %, more preferably at least 1.0 wt. %, even more preferably of at least 1.5 wt. %, most preferably at least 2.5 wt. % and even most preferably at least 5.0 wt. %, or at least 7.0 wt. %.

With preference, the composite material comprises at most 50.0 wt. % or at most 40.0 wt. % of at least one filler, as based on the total weight of the at least one filler, preferably at most 30 wt. %, more preferably at most 20 wt. %, even more preferably at most 15 wt. %, most preferably at most 12.5 wt. % or at most 10.0 wt. %.

權利要求

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