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Power device assemblies and methods of fabricating the same

專利號
US11997838B2
公開日期
2024-05-28
申請人
Toyota Motor Engineering & Manufacturing North America Inc.(US TX Plano)
發(fā)明人
Feng Zhou; Yanghe Liu; Hiroshi Ukegawa
IPC分類
H05K7/20; H01L23/367
技術(shù)領(lǐng)域
power,assembly,graphite,sink,device,manifold,heat,coolant,cavity,assemblies
地域: TX TX Plano

摘要

Disclosed herein are apparatus and methods for a power electronics assembly that includes a cold plate assembly and one or more power device assemblies. The cold plate assembly has a manifold having a heat sink cavity in a first surface and a heat sink that includes one or more substrate cavities. The heat sink is positioned in the heat sink cavity. The one or more power device assemblies are positioned within the one or more substrate cavities. Each power device assembly includes an S-cell, a power device, and a direct bonded metal substrate bonded to the S-Cell. The S-cell includes a base layer constructed at least of graphite or a graphite-composite, a conductive layer at least partially surrounding the base layer, and a power device cavity. The power device is positioned in the power device cavity and is electrically coupled to the conductive layer.

說明書

The manifold 104 includes an inlet 132 (e.g., input port), a heat sink cavity 108, and a heat sink 110. The inlet 132 is configured to receive coolant from a cooling system (not shown). After entering the inlet 132, the coolant interfaces with the heat sink 110 positioned within the heat sink cavity 108. After interfacing with the heat sink 110, the coolant is configured to receive heat from the heat sink 110. The cold plate assembly 102 further includes an outlet 134 (e.g., output port). The warmed coolant exits the cold plate assembly 102 via the outlet 134. In this way, the cold plate assembly 102 is able to cool the power electronics assembly 100. In embodiments, the inlet 132 and the outlet 134 are positioned on opposing sidewalls of the manifold 104. In embodiments, the inlet 132 and the outlet 134 are positioned on the same sidewalls or adjacent sidewalls of the manifold 104. In embodiments, either the inlet 132 and/or the outlet 134 may be positioned on the first surface 106 or the second surface 107 of the manifold 104.

權(quán)利要求

1
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