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Microwave plasma torch and method of use thereof

專利號
US12075553B1
公開日期
2024-08-27
申請人
Hossam Gaber; Janak H Handa(CA North York CA Toronto)
發(fā)明人
Mustafa Abdalmejeed Mansour Aldeeb; Hossam Gaber
IPC分類
H05H1/30
技術領域
torch,plasma,microwave,chamber,housing,gas,streamers,least,rod,at
地域: North York

摘要

A microwave plasma torch and a method of use thereof is provided. The microwave plasma torch includes a torch housing, a microwave generator, at least one conductive rod, and a waveguide housing. The torch housing includes an outlet and at least one inlet that is positioned for injecting at least one plasma-forming gas. The conical chamber section within the torch chamber is shaped to accelerate the flow of the plasma-forming gas and produce a vortex flow pattern. The microwave generator produces a microwave signal and an electromagnetic field which is directed to the torch chamber by the waveguide housing. The at least one conductive rod is energized for applying a charge to the plasma-forming gas and generating a plurality of plasma streamers. The generated plasma streamers further ionize the plasma-forming gas to generate a plasma stream.

說明書

In an additional embodiment, the aforementioned augmented field zones at the tip 142 of the at least one conductive rod 140 will precipitate the formation of a cloud of ions that surround the tip 142. The cloud of ions will shield and protect the conductive rod 140 form the surrounding flow of plasma, thereby prevent the rod from melting under the influence of the plasma. The formation of the cloud of ions and the protection of the conductive rod 140 is demonstrated by the plots provided in FIG. 8. These plots show spectrums of the flow of plasma from the microwave plasma torch 100, where the torch 100 includes the aforementioned four tungsten rods, and the at least one plasma-forming gas is nitrogen. The plots in FIG. 8 show the spectrum of the flow of plasma at four different flow rates: 3.3, 16, 24, and 36 SLPM (standard liter per minute). At all four of these flow rates, the plot lines of FIG. 8 contain several bands belonging to working at least one plasma-forming gas (nitrogen) and contain no lines belonging to any of the component metals (tungsten) found within the conductive rod 140. The absence of any spectra associated with the component metals of the conductive rod demonstrates the protection of the conductive rod 140 from the influence of the flow of plasma within the torch chamber 120 via the cloud of ions.

As provided above, the electromagnetic field generated by the microwave generator includes the electric field component and the magnet field component. The magnetic field component and electric field component collectively act on the electrons within the at least one plasma-forming gas in generating the flow of plasma.

權利要求

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