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Semiconductor devices with threshold voltage modulation layer

專利號(hào)
US12213297B2
公開日期
2025-01-28
申請(qǐng)人
Taiwan Semiconductor Manufacturing Company, Ltd.(TW Hsinchu)
發(fā)明人
Shih-Hao Lin; Chih-Hsiang Huang; Shang-Rong Li; Chih-Chuan Yang; Jui-Lin Chen; Ming-Shuan Li
IPC分類
H01L21/8238; H01L21/02; H01L21/28; H01L29/06; H01L29/423; H01L29/49; H01L29/66; H01L29/786; H10B10/00
技術(shù)領(lǐng)域
layer,fins,wfm,layers,gate,vt,capping,in,channel,stacks
地域: Hsin-Chu

摘要

A method comprises forming a first fin including alternating first channel layers and first sacrificial layers and a second fin including alternating second channel layers and second sacrificial layers, forming a capping layer over the first and the second fin, forming a dummy gate stack over the capping layer, forming source/drain (S/D) features in the first and the second fin, removing the dummy gate stack to form a gate trench, removing the first sacrificial layers and the capping layer over the first fin to form first gaps, removing the capping layer over the second fin and portions of the second sacrificial layers to from second gaps, where remaining portions of the second sacrificial layers and the capping layers form a threshold voltage (Vt) modulation layer, and forming a metal gate stack in the gate trench, the first gaps, and the second gaps.

說(shuō)明書

Generally, the WFM layer of the NS NFETs 340 is configured to be different from the WFM layers of the NS PFETs 320, such that the work function of the NS NFET 340 is different from the work function of the NS PFET 320, thereby allowing the Vt of the resulting device 200 to be tuned separately according to a given design requirement. In one such example, the NS NFETs 340 may include TiAl while the NS PFETs 320 may include TaN. The reduction in device sizes introduces challenges in the fabrication of the metal gate stack, such as complexity of the pattering process to form the metal gate stack and the metal gate boundary diffusion. For example, the elements of the NS NFETs 340 (e.g., aluminum) may diffuse into the adjacent NS PFET 320, thereby causing issues such as Vt instability and undermining the device performance.

權(quán)利要求

1
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