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Semiconductor devices with threshold voltage modulation layer

專利號(hào)
US12213297B2
公開(kāi)日期
2025-01-28
申請(qǐng)人
Taiwan Semiconductor Manufacturing Company, Ltd.(TW Hsinchu)
發(fā)明人
Shih-Hao Lin; Chih-Hsiang Huang; Shang-Rong Li; Chih-Chuan Yang; Jui-Lin Chen; Ming-Shuan Li
IPC分類
H01L21/8238; H01L21/02; H01L21/28; H01L29/06; H01L29/423; H01L29/49; H01L29/66; H01L29/786; H10B10/00
技術(shù)領(lǐng)域
layer,fins,wfm,layers,gate,vt,capping,in,channel,stacks
地域: Hsin-Chu

摘要

A method comprises forming a first fin including alternating first channel layers and first sacrificial layers and a second fin including alternating second channel layers and second sacrificial layers, forming a capping layer over the first and the second fin, forming a dummy gate stack over the capping layer, forming source/drain (S/D) features in the first and the second fin, removing the dummy gate stack to form a gate trench, removing the first sacrificial layers and the capping layer over the first fin to form first gaps, removing the capping layer over the second fin and portions of the second sacrificial layers to from second gaps, where remaining portions of the second sacrificial layers and the capping layers form a threshold voltage (Vt) modulation layer, and forming a metal gate stack in the gate trench, the first gaps, and the second gaps.

說(shuō)明書(shū)

Referring to FIG. 5B, which is a cross-sectional view of FIG. 4 taken along line B-B′, i.e., through one of the fins 204 along the X-axis. In the depicted embodiments, each gate stack 620 is disposed between two n-type S/D features 214N along the X-axis, where the top portion 620A of the gate stacks 620 is disposed over the bottom portion 620B, i.e., over the topmost channel layers 207. The bottom portions 620B of the gate stacks 620 are interleaved with the channel layers 207. In the present embodiments, the bottom portions 620B includes the interfacial layer 602 disposed over and wraps around the channel layers 207, the gate dielectric layer 604 disposed over and wraps around the interfacial layer 602, and the WFM layer 606 disposed over the gate dielectric layer 604. The interfacial layer 602, the gate dielectric layer 604, the WFM layer 606, and the portions of the sacrificial layers 205 (optional) completely fill the openings between the channel layers 207 as shown in FIG. 5B. Notably, the bottom portion 620B is free of the metal fill layer 610 as discussed above with respect to FIG. 5A. The top portion 620A includes the interfacial layer 602, the gate dielectric layer 604 disposed over the interfacial layer 602, the WFM layer 606 disposed over the gate dielectric layer 604, and the metal fill layer 610 disposed over the top surface of the WFM layer 606. As discussed above, the device 200 may further include the ESL (not shown) disposed over the top surface of the gate stacks 620 to accommodate subsequent fabrication of components such as the S/D contacts.

權(quán)利要求

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