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Semiconductor devices with threshold voltage modulation layer

專利號(hào)
US12213297B2
公開日期
2025-01-28
申請(qǐng)人
Taiwan Semiconductor Manufacturing Company, Ltd.(TW Hsinchu)
發(fā)明人
Shih-Hao Lin; Chih-Hsiang Huang; Shang-Rong Li; Chih-Chuan Yang; Jui-Lin Chen; Ming-Shuan Li
IPC分類
H01L21/8238; H01L21/02; H01L21/28; H01L29/06; H01L29/423; H01L29/49; H01L29/66; H01L29/786; H10B10/00
技術(shù)領(lǐng)域
layer,fins,wfm,layers,gate,vt,capping,in,channel,stacks
地域: Hsin-Chu

摘要

A method comprises forming a first fin including alternating first channel layers and first sacrificial layers and a second fin including alternating second channel layers and second sacrificial layers, forming a capping layer over the first and the second fin, forming a dummy gate stack over the capping layer, forming source/drain (S/D) features in the first and the second fin, removing the dummy gate stack to form a gate trench, removing the first sacrificial layers and the capping layer over the first fin to form first gaps, removing the capping layer over the second fin and portions of the second sacrificial layers to from second gaps, where remaining portions of the second sacrificial layers and the capping layers form a threshold voltage (Vt) modulation layer, and forming a metal gate stack in the gate trench, the first gaps, and the second gaps.

說明書

At operation 112, referring to FIGS. 11A and 11B, the method 100 forms a dummy gate stack (or a placeholder gate) 220 disposed over the fins 204 and the fins 206. After forming other components (e.g., the n-type S/D features 214N and the p-type S/D features 214P) of the device 200, the dummy gate stacks 220 is removed to form a gate trench in which at least a gate dielectric layer (e.g., the gate dielectric layer 604) and a metal gate electrode (e.g., including the WFM layer 606 and the metal fill layer 610) are subsequently formed to complete the fabrication of the gate stacks 620. Various material layers of the dummy gate stacks 220 may be first deposited as a blanket layer over the semiconductor fins and subsequently patterned, followed by one or more etching process, to form the dummy gate stacks 220 in a desired configuration in the device 200. The various material layers of the dummy gate stacks 220 may be formed by any suitable method, such as chemical oxidation, thermal oxidation, CVD, atomic layer deposition (ALD), physical vapor deposition (PVD), electroplating, other suitable methods, or combinations thereof.

權(quán)利要求

1
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