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Semiconductor devices with threshold voltage modulation layer

專利號
US12213297B2
公開日期
2025-01-28
申請人
Taiwan Semiconductor Manufacturing Company, Ltd.(TW Hsinchu)
發(fā)明人
Shih-Hao Lin; Chih-Hsiang Huang; Shang-Rong Li; Chih-Chuan Yang; Jui-Lin Chen; Ming-Shuan Li
IPC分類
H01L21/8238; H01L21/02; H01L21/28; H01L29/06; H01L29/423; H01L29/49; H01L29/66; H01L29/786; H10B10/00
技術領域
layer,fins,wfm,layers,gate,vt,capping,in,channel,stacks
地域: Hsin-Chu

摘要

A method comprises forming a first fin including alternating first channel layers and first sacrificial layers and a second fin including alternating second channel layers and second sacrificial layers, forming a capping layer over the first and the second fin, forming a dummy gate stack over the capping layer, forming source/drain (S/D) features in the first and the second fin, removing the dummy gate stack to form a gate trench, removing the first sacrificial layers and the capping layer over the first fin to form first gaps, removing the capping layer over the second fin and portions of the second sacrificial layers to from second gaps, where remaining portions of the second sacrificial layers and the capping layers form a threshold voltage (Vt) modulation layer, and forming a metal gate stack in the gate trench, the first gaps, and the second gaps.

說明書

Referring to FIG. 16D, the composition of the Vt modulation layer 218 (including portions of the capping layer 216 and portions of the sacrificial layers 205) is consisting with that discussed with respect to the FIGS. 5A and 5B. In the present embodiments, the capping layer 216 and the sacrificial layers 205 both include Si1-xGex (0.4<x<1) with the same Ge %. Alternatively, the Ge % in the capping layer 216 may be different from that in the sacrificial layers 205. For example, the Ge % in the capping layer 216 may be greater than that in the sacrificial layers 205. The Ge % is used to fine-tune (or modulate) the Vt since the value of Vt increases with the increasing Ge % (e.g., the value of Vt is proportional to the Ge %). In one example, the tuning range of Vt increases by 2.5 times when the Ge % increases from about 40% to about 100%. In another example, the Vt is fine-tuned (or modulated) in a range of about ?20 mV to about ?50 mV.

At operation 126, referring to FIGS. 17A-20B collectively, the method 100 forms gate stacks 620. Structures and compositions of various components of the gate stacks 620 are consistent with discussion with respect to FIGS. 5A and 5B and will thus be omitted for the discussion of the method 500 below for purposes of simplicity.

權利要求

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